You can use this process to set up sampling to define sampling process characteristics.
In Routing Maintenance
, define sample routing where sample SFC numbers will be inspected (see Routing Maintenance).
The type of the sample routing must be Sample
.
Sample routing may contain one or multiple operations. It can also include Return (Next)
and/or Scrapped
as a last step.
In Sample Plan Maintenance
, define sample plan and attach it to specific material or material group and operation where the sampling will be triggered (see Sample Plan
Maintenance).
Along with the sample plan name and version, specify plan type of either ANSI
or Custom
. The type selection depends on whether you need your sampling to confirm to the American National Standards Institute (ANSI
)
Standard.
The ANSI
type assures your sampling characteristics confirm to the standard. The Custom
type allows you to define any custom characteristics and they will not be checked against the standard.
On the Main
tab page, define sample routing and NC severity threshold.
NC severity threshold here is used to compare the total severity of logged NC codes to define SFC group accept/reject decision. You need to consider the severity
of NC codes that shall fail sample tests and the acceptable quantity of minor defects to identify the appropriate severity threshold. For example, you have failure NC codes that shall fail the test (marked with the High
(5
) severity in NC
Code Maintenance
), and NC codes that indicate minor defect (marked with the Low
(2
) severity in NC Code Maintenance
). NC severity threshold of 5
indicates that SFC
number will fail the inspection if operator logs one failure NC code or 3
minor failure NC codes. To allow only one minor defect, set up the NC severity for appropriate code to Medium
(3
).
On the Main
tab page, you can also indicate whether the operator can skip sampling of the group and what message to display in this case. Additionally, you can define a message to be sent to the message board when sample group is rejected.
On the Details
tab page, define SFC group size, inspection level procedure and acceptance quality limit if the sample plan is of the ANSI
type. Depending on these values, the sample size, accept and reject numbers are calculated
by the system according to the American National Standard.
If sample plan is of the custom type, you need to enter the accept/reject numbers and sample size directly. In this case the system will not check if the values confirm to any standard.
On the Attachment
tab page, define the material (or material group) to be sampled, and the operation at which sampling shall take place. You can also define the resource for sampling. If a resource is not defined, sampling can be performed on any resource
at a defined operation.
You can attach multiple sample plans to one material or operation. In this case, a sample plan for each selected SFC number is chosen by the lowest sequence number. If the sequence number is a tie, the sample plan is chosen alphabetically by sample plan name.
In NC Code Maintenance
, define NC codes and their NC Severity
level (see NC Code Maintenance).
Recommendation
We recommend setting high severity for any NC code that is used to indicate test failure.
The code that indicates the minor defect and not intended to influence the accept/reject decision significantly should be set up with low severity.
Note
If the operator logs many NC codes with the low severity, SFC number can still be rejected. This is because the severity values of all logged NC codes are summed and compared to the defined threshold. If you want the minor defect to never fail the test, set up the NC severity for the code to None
.
In POD Maintenance
, create a button associated with Perform Sampling
(QM020
) activity and assign it to your layout (see Adding
POD Button Activities to Your PODs and Perform Sampling).
Recommendation
Attach the Perform Sampling
(QM020
) activity to the Complete
button with the following sequence:
Sequence |
Activity ID |
---|---|
10 |
|
20 |
|
Note that the Clears SFC
checkbox must be selected (see Defining POD Buttons and Button Groups).
If you do not plan to perform any manufacturing processes at sampling operation except for sampling, you can have one button for the Start
, Complete
, and Perform Sampling
activities as following:
Sequence |
Activity ID |
---|---|
10 |
|
20 |
|
30 |
|
We recommend that you define a separate button with only the Perform Sampling
(QM020
) activity. It can be used to open the Perform Sampling
plug-in, if there are enough SFC numbers in the group. This
may be useful if operator has closed this plug-in previously without confirming the sampling and wants to open it again to perform it.
It is required to define the layout for the Perform Sampling
(QM020
) activity on the Layouts
tab page. For example, you can define this activity as the Other Plug-In
to
make it substitute for the default one (for example, Work List
) in POD.