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 Sample Scenario: Strategy 10

Process Flow

This example is based on a production plan in which 100 pieces are planned for <reqdat1>, <reqdat2>, and <reqdat 3>.

Stage 1: Demand Management

  1. In this scenario, planned independent requirements are created as follows for the production plan. For information on how to create planned independent requirements, see Creating Planned Indep endent Requirements with R eference or Creating Planned Independent Requirements Witho ut a Reference .

    Period indicator

    Reqmts date

    Planned qty

    Value

    T (= day)

    <reqdat1>

    100

    10,000.00

    T (= day)

    <reqdat2>

    100

    10,000.00

    T (= day)

    <reqdat3>

    100

    10,000.00

    The system finds requirements type LSF because the strategy group has been set to 10. See the Table of Planning Strategy Assignments .

  2. The requirements are passed on to MRP. The stock/requirements list ( Start of the navigation path Logistics Next navigation step Production Next navigation step MRP Next navigation step Evaluations Next navigation step Stock/reqmts list) End of the navigation path displays the following information:

    Date

    MRP element

    MRP element data

    Received/ required quantity

    Available quantity

    <today>

    Stock

    0

    <reqdat1>

    IndReq

    LSF

    100 -

    100 -

    <reqdat2>

    IndReq

    LSF

    100 -

    200 -

    <reqdat3>

    IndReq

    LSF

    100 -

    300 -

    Stage 2: Procurement Before Sales

  3. Procurement requisitions are created in the MRP run ( Start of the navigation path Logistics Next navigation step Production Next navigation step MRP Next navigation step Total planning End of the navigation path ). The stock/requirements list displays the following information:

    Date

    MRP element

    MRP element data

    Received/ required quantity

    Available quantity

    <today>

    Stock

    0

    <reqdat1>

    PlOrd.

    1234/Stck

    100

    100

    <reqdat1>

    IndReq

    LSF

    100 -

    0

    <reqdat2>

    PlOrd.

    1235/Stck

    100

    100

    <reqdat2>

    IndReq

    LSF

    100 -

    0

    <reqdat3>

    PlOrd.

    1236/Stck

    100

    100

    <reqdat3>

    IndReq

    LSF

    100 -

    0

    These procurement requisitions are the starting point for production or external procurement. Various possibilities exist for handling the procurement process in the system. One option is to convert the planned order into a production order, then release the production order and a goods receipt of the yield quantity. It is also possible, however, to use returns or other goods movements for make-to-stock production.

  4. After goods receipt for the order, the stock/requirements list displays the following information:

    Date

    MRP element

    MRP element data

    Received/ required quantity

    Available quantity

    <today>

    Stock

    100

    <reqdat1>

    IndReq

    LSF

    100 -

    0

    <reqdat2>

    PlOrd.

    1235/Stck

    100 +

    100

    <reqdat2>

    IndReq

    LSF

    100 -

    0

    <reqdat3>

    PlOrd.

    1236/Stck

    100 +

    100

    <reqdat3>

    IndReq

    LSF

    100 -

    0

    Stage 3: Sales Order

  5. Start of the navigation path A sales order is created for 90 units (Logistics Next navigation step Sales and distribution Next navigation step Sales Next navigation step Order Next navigation step Create). End of the navigation path

    Note the following:

    It is possible to confirm any quantity up to the stock quantity (100 pieces in this example) under Start of the navigation path Edit Next navigation step Check availability. End of the navigation path

    The system will find the requirement type KSL (under the Procurement type tab title) because the strategy group has been set to 10 and it is not possible to select another requirement type. The table of planning strategy assignments shows this mechanism.

    The system finds the schedule line category CP and the item category TAN because the item category group was set to NORM.

  6. After the sales order has been entered, the stock/requirements list displays the following information:

    Date

    MRP element

    MRP element data

    Received/ required quantity

    Available quantity

    <today>

    Stock

    100

    <today>

    Order

    327/010/01

    90 -

    <reqdat1>

    IndReq

    LSF

    100 -

    0

    <reqdat2>

    PlOrd.

    1235/Stck

    100 +

    100

    <reqdat2>

    IndReq

    LSF

    100 -

    0

    <reqdat3>

    PlOrd.

    1236/Stck

    100 +

    100

    <reqdat3>

    IndReq

    LSF

    100 -

    0

  1. In net requirements planning according to strategy 10, the order does not create a requirement; the sales order is displayed, but does not generate planned orders. In the above table, you can see that the order does not reduce the Available quantity in the right-hand column which remains at 100 pieces. When you perform the availability check (in the sales order or in the stock/requirements list, choose Start of the navigation path List Next navigation step Calculate ATP quantity End of the navigation path ), only 10 pieces are available.

  2. The planned quantity is still 100 pieces. The source of the requirement is the independent requirement alone. The planned independent requirement is unchanged, and no allocation is carried out.

    Stage 4: Procurement After Sales

This stage does not apply to this strategy.

Stage 5: Goods Issue for Delivery and Reduction of Planned Independent Requirements

After goods issue for the delivery ( Start of the navigation path Logistics Next navigation step Sales and distribution Next navigation step Shipping Next navigation step Delivery Next navigation step Create End of the navigation path ), the stock/requirements list displays the following information:

Date

MRP element

MRP element data

Received/ required quantity

Available quantity

<today>

Stock

10

<reqdat1>

IndReq

LSF

10 -

0

<reqdat2>

PlOrd.

1235/Stck

100 +

100

<reqdat2>

IndReq

LSF

100 -

0

<reqdat3>

PlOrd.

1236/Stck

100 +

100

<reqdat3>

IndReq

LSF

100 -

0

The planned independent requirement is reduced during processing of the goods issue. Old quantities can still be retrieved by using either Start of the navigation path Goto Next navigation step Schedule line history End of the navigation path in Demand Management, or by using the total requirements list ( Start of the navigation path Evaluations Next navigation step Display total requirements End of the navigation path from the Demand Management menu). The quantities issued are displayed in the Withdrawal quantity field.

The system always reduces the oldest planned independent requirements unless the consumption fields (C onsumption mode, Fwd consumption per., Bwd consumption per. ) are maintained in the material master or in the MRP group.