Date/time alerts for dynamic pegging

The system can create an alert for a receipt and a requirement if the receipt and the requirement are linked through a dynamic pegging relationship, and the variance between the availability date/time and the requirement date/time is exceeds the alert threshold defined in the product master. This means:

If the availability date/time of the receipt lies before the requirement date/time by more than the allowed variance

If the availability date/time of the receipt lies after the requirement date/time by more than the allowed variance

For more information, see Pegging .

Alerts for fixed pegging

As with dynamic pegging, the system can create alerts for date variances between the availability date/time and the requirement date/time for a receipt and a requirement linked through a fixed pegging relationship.

In addition, the system can create alerts if the characteristic requirements of a requirement and the characteristic value assignments of the assigned receipt are not compatible (for example, if the receipt for a blue object is assigned to the requirement for a red object).

Quantity alerts for pegging

Based on the pegging relationships between receipts and requirements, the system can analyze which receipt quantities are assigned to which requirements.The system can create alerts:

If the receipt quantity has not been completely assigned to requirements, meaning that the receipt creates a surplus

If the requirement quantity (quantity required) is not completely covered by receipts, a stock undercoverage situation (shortage) exists

Planning with shelf life

If you have set the Planning with Shelf Life indicator in the product master, the system can compare the shelf life demanded in the requirement with the actual shelf life of the receipt during planning. Pegging relationships are only created if the shelf life requirements are met.

If in the case of fixed pegging relationships the defined shelf life conditions are violated (by manual rescheduling, for example), the system can generate alerts for the following situations:

If maturation time has not yet elapsed The product must have a certain maturation time before it may be used. If there is a requirement for the product during this time, the system issues alerts.

If the shelf life is too short The product expires before the minimum shelf life demanded in the requirement.

If the shelf life is too long The product’s shelf life is longer than the maximum shelf life demanded in the requirement.

In the case of receipts and requirements between which no pegging relationships exist, the system compares the shelf life demanded in the requirement with the actual shelf life of the receipt for a defined time span. If a receipt expires during this time span, the system generates the Receipt Without Pegging Relationship with Expiration Date alert.

Time relationships between operations

There may be time relationships with allowed minimum and maximum intervals between operations. For example, a certain period of time is required for drying between an operation in which a component is painted and a subsequent operation in which the component is installed in an assembly. You define minimum and maximum intervals in the plan (the plan of the production process model, for example). The system can generate alerts if, in the planning, there is an interval that is shorter or longer than the process-related minimum or maximum intervals respectively. There are no alerts in the event of a shortfall below the planning-related minimum intervals.

Dates/times in the past

The system can generate alerts if the following dates/times lie in the past:

Sales order date/time

Availability date/time of a receipt

Start date/time of an order

Opening date/time of an order

Confirmation date/time of an operation

Sales scheduling agreement (start date/time of an order)

Order not scheduled

The order has the scheduling status Deallocated , which means that the order operations do not load any resources.

Order generates stock overcoverage/is undercovered

Confirmed quantity falls short of/exceeds desired quantity

Customer requirements for a product have a desired (required) quantity and a confirmed quantity. The system can generate alerts for customer requirements if the confirmed quantity falls short of or exceeds the desired quantity.

For more information, see Under- and Overconfirmation Alerts .

Order outside its validity period

The system can generate this alert if the validity of the order is violated (See Determining the Validity Period of an Order .)

Quotation received

This alert occurs only in an open bidding process in collaborative planning.

Shortfall below or overrun of days’ supply

Days’ supply alerts inform you of critical situations regarding product availability and/or when stock levels are too high (alerts: Minimum Days’ Supply Not Reached and Required Days’ Supply Exceeded ).

You can therefore specify the minimum and maximum days’ supply that will trigger alerts if they are exceeded or fallen short of.

The minimum days’ supply defines how many calendar days receipts and stocks must at least suffice to cover requirements known at the time of planning.

You can use up to three different days’ supply types that take account of different categories of receipts, stocks, requirements, and forecasts.

You can define three different minimum and maximum days’ supplies for each days’ supply type. If the days’ supply is above or below these values, the system issues an info alert , a warning alert , or an error alert .

If you specify minimum days’ supplies of 5, 10, and 15, for example, the system creates:

An info alert if the days’ supply is below 15 days

A warning alert if the days’ supply is below 10 days

An error alert if the days’ supply is below 5 days

You define days’ supply types and minimum days’ supplies in Customizing for Production Planning and Detailed Scheduling under Maintain Days’ Supply Types .

You define for which of the three days’ supply types the system displays alerts in the order view or the product planning table in Customizing for the Order View or the Product Planning Table under Set Layout .

For more information, see:

Minimum Days’ Supply

Calculation of the Days’ Supply

Mode linkage violated within an order

Mode-linked activities between which there are time relationships cannot usually be scheduled independently of each other in different modes. If the mode is specified for an activity, it is also specified for the linked activity to which there is a time relationship.

In exceptional cases, mode linkage for activities that are in different operations can be violated during planning.

See Mode Linkage

Mode linkage violated across orders

See Mode Linkage Violated Within an Order.

Exception in procurement planning

In planning using a procurement planning heuristic, PP/DS generates messages for the planning log.

In Customizing for Production Planning and Detailed Scheduling (PP/DS) under Application Logs for PP/DS → Maintain Exception Groups , you specify whether the system is also to create a database alert of the type Exception for Procurement Planning for a message. A database alert is only possible a message that has a reference to a pegging area (product, location, etc.). You can use the context menu for the alert to call up the planning log, containing the message that caused the alert.

Each message belongs to one of the following problem classes:

Problem class 1 contains termination messages.

Problem class 2 contains error messages.

Problem class 3 contains warning messages.

Problem class 4 contains information and success messages.

You use the problem classes to define the threshold values for the alert priorities information alert, warning alert, and error alert. If the problem class for a message is below the threshold value for a certain alert priority, the system generates an alert with this alert priority.

If the system is to generate an error alert for the problem classes 1 and 2, a warning alert for problem class 3, and an info alert for problem class 4, enter 3 as the threshold value for the error alert, 4 for the warning alert, and 5 for the info alert.

Planning of Production Campaigns

During planning with production campaigns, the system can issue the following alerts:

Campaign interrupted

Setup or Clean-Out Order Lies Within the Campaign

For more information, see Campaign Alerts .

Average resource overload

The system can generate an alert if the average resource utilization in a period falls below or exceeds certain threshold values. You specify the periods by defining a period profile in the PP/DS alert profile. You define period profiles in Customizing for Production Planning and Detailed Scheduling (PP/DS).

Average resource underload

Resource overload on bucket resource

The system can create an alert if a capacity overload occurs for a bucket resource. You specify as of which load the system interprets a load as an overload in the bucket resource.

Resource overload on single-activity resource

The system can generate an alert if two activities overlap in time on a single- or multi-activity resource. You specify as of which overlap time the system regards an overlap as an overload in the resource.

Resource overload on multiactivity resource

Incompatible characteristics on resource

In block planning, time segments for the processing of activities with certain characteristics are reserved on a resource. One time segment can be reserved for painting components blue, for example, and the next time segment for painting components red. The system can create an alert if the characteristic requirements of the resource in a block do not match the characteristic value assignments of an activity scheduled in this block. This situation can arise if you change block parameters.

Machine outage (SCEM)

This alert can be triggered by Supply Chain Event Management .

Planning with container resources

During planning with container resources, the system can generate a number of alerts that:

Inform you that the parameters maintained in the resource master record for the container resource have been violated

Support the special buffer process features, such as product purity and container-conforming pegging

The system can generate alerts:

If the product quantity in the container resource:

Exceeds the maximum quantity allowed for this container resource

Falls below the minimum quantity allowed for this container resource

Is less than zero

If the container resource contains two or more products at the same time

If a product is to be filled into a container resource that still contains another product. The system sets the fill level display for the product that is still left in the container to zero. However, the residual quantity of the first product still remains in the container resource. From an inventory management point of view, however, both the old product and the product that has been newly filled is posted to stock. Depending on the amount of the residual quantity in the container, the production planner must therefore decide whether he or she wants to create an order to remove the residual quantity.

If two orders that are relevant to the fill level are linked at different production stages levels through pegging but are scheduled on different container resources

Example: An order that fills container A is linked through pegging to an order that is to withdraw the same product from container B. In this case, the production planner must manually transfer the product from container A to container B.

Non-interruptible activity is interrupted by a break

It is specified in the production process model (PPM) that certain activities cannot be interrupted. In exceptional cases, non-interruptible activities are interrupted during scheduling and rescheduling.

The alert Non-Interruptible Activity Is Interrupted By A Break informs you of this situation.

Activity violates synchronization on the resource

The synchronization of activities on multimixed and multiactivity resources must not be violated scheduling and rescheduling. This means that scheduled activities must match up regarding start date/time, duration, and one further characteristic.

Under certain circumstances, such as when changes are made in parallel modes, the synchronization is violated during planning. The alert Activity Violates Synchronization On The Resource informs you about this situation, as well as about the start and end dates/times for the period in which activities are not synchronized.

See Synchronizing Activities on Multiresources

Stock fallen below safety stock level

In the location-specific product master, you can specify the safety stock level, as well as a static or time-dependent safety stock method.

Safety stock alerts are only generated for products for which one of the following safety stock methods has been defined:

SB Safety Stock from Location Product Master

SM Maximum from SB and SZ from Location Product Master

MB Safety Stock (Time-Dependent Maintenance)

MM Maximum from SB and SZ (Time-Dependent Maintenance)

If the safety stock level determined by the system is not reached, you receive the error alert Stock Fallen Below Safety Stock Level .

The alert informs you about:

The start and end of the period in which there is a shortfall below the safety stock level

The current stock

Safety stock

Percentage shortfall

See Safety and Target Stock Level Planning in PP/DS

Stock below target stock level

In the location-specific product master, you can specify the safety stock level, safety stock method, maximum stock level, and a target stock level method.

Target stock alerts are only generated for products for which one of the following (static) target stock methods has been defined:

4. Target stock level equals maximum stock level + SFT

This means that the target stock level is the total of safety stock plus maximum stock.

Time-dependent data from SNP is not taken into account when determining target stock level alerts.

If the target stock level determined by the system is fallen short of or exceeded, you receive the error alert Stock Exceeds Target Stock Level or Stock Fallen Below Target Stock Level .

The alert informs you about:

The start and end of the period in which the target stock level is fallen short of or exceeded

The current stock

The target stock level

Shortfall or overrun as a percentage

Status of the alert (error alert for overrun, info alert for shortfall)

Target stock level exceeded