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 Functions for MRP-based Detailed Scheduling

Use

MRP-based Detailed Scheduling enables you to carry out detailed scheduling in SAP APO , without requiring a supply source, while continuing to use the planning functions of SAP ERP. Using MRP-based Detailed Scheduling, you can benefit from functions in the following areas:

  • SAP ERP collective order replication in SAP APO

  • SAP ERP planned order capacity requirements in SAP APO

  • SAP ERP alternative sequence replication in SAP APO

Prerequisites

In Customizing forSAPERP, you have activated MRP-based Detailed Scheduling for the plant after choosing Start of the navigation path Integration with Other mySAP.com Components Next navigation step Advanced Planning and Optimization Next navigation step Application-Specific Settings and Enhancements Next navigation step Settings for MRP-Based Detailed Scheduling Next navigation step Activate MRP-Based Detailed Scheduling. End of the navigation path For each selected plant, you can activate the individual functions described below.

Features

  • Transfer of Collective Orders from SAP ERP to SAP APO

    After the transfer of collective orders from SAP ERP to SAP APO , you must run the SAP _PP_MRPDS heuristic to create fixed pegging relationships between the orders of the order network in SAP APO . Optionally, buffer times between orders can also be considered.

    For more information, see MRP-based DS: Collective Order Heuristic .

  • Transfer of Direct Procurement

    The SAP ERP system transfers the following:

    • Components of the planned order and production order meant for direct procurement

    • Purchase requisitions with direct procurement

    • Purchase orders with direct procurement

  • Transfer of Planned Orders with Operations from SAP ERP to SAP APO

    You can transfer planned orders with operations to SAP APO without needing a supply source such as PDS or PPM. The operations and capacity requirements of the planned order are derived from a temporary conversion of the planned order into a production order in SAP ERP..

    Additionally, if routing has not been defined, you can use the existing Customizing inSAPERP to generate a default operation. For more information, see Customizing inSAPERP under Start of the navigation path Production Next navigation step Shop Floor Control Next navigation step Operations Next navigation step Task List Selection Next navigation step Define Default Values. End of the navigation path

    In MRP-based Detailed Scheduling, the scheduling system is SAP APO , with the dates determined by PP/DS being used by SAP ERP in the execution. For more information, see Detailed Scheduling .

  • Transfer of Alternative Sequences

    Alternative sequences in a production order are sets of operations that can be used as alternatives to the current sequence. These may be required in case of machine breakdowns or operation optimization based on lot-sizes. Note that alternative sequences must be a subset of the standard sequence.

    You can transfer alternative sequences in the production order from theSAPERP system toSAPAPOas alternative modes using mode coupling. An alternative sequence is transferred only if it has the same number of operations. For more information, on SAP Library see Start of the navigation path SAPERP Central Component Next navigation step Logistics Next navigation step Production Planning and Control (PP) Next navigation step Production Orders (PP-SFC) Next navigation step Copying Master Data Next navigation step Routing Selection Next navigation step Sequences Next navigation step Exchanging Alternative Sequences. End of the navigation path

    You can change the mode of an operation to an alternative mode from the Detailed Scheduling Planning Board in SAP APO ; this causes the selection of the corresponding alternative sequence in SAP ERP. The system takes over the dates determined in SAP APO for the new standard sequence after swapping.

    The figure below shows sample scenarios for alternative sequences in SAP ERP. Only those alternative sequences that do not contain operations different from the standard sequence can be modeled in SAP APO .

  • Adjust Purchase Requisition Creation in SAP ERP

    This function can ensure that purchase requisitions are not created from SAP APO . It is required to make sure that no excess purchase requisitions are created.

  • Prevention of Planning File Entry Creation in SAP ERP

    SAP APO scheduling results in the creation of planning file entries in SAP ERP. You can prevent this creationif you set the corresponding indicator in Customizing. Choose from the following options:

    • None

    • No planning file entries for changes from SAP APO (only for the header material)

    • No planning file entries for changes from SAP APO (for both header material and the component)

      The changes transferred from SAP APO are recognized in SAP ERP as being MRP-relevant and result in the creation of a planning file entry. The function prevents this creation so that subsequent MRP runs in SAP ERP do not invalidate the SAP APO dates.

  • Prevention of Rescheduling on Order Conversion in SAP ERP

    In the MRP-based Detailed Scheduling scenario, since SAP ERP is used for most order processing-related tasks, you can convert planned orders in SAP ERP itself. To prevent loss of scheduling information in SAP APO during the conversion, the function simulates a condition wherein it appears as though the conversion was triggered in SAP APO .

    This conversion of planned orders is subject to the following conditions:

    • Only full conversion retains SAP APO dates.

    • Manual changes must not be carried out during the conversion; date changes are ignored by the system but quantity changes may result in rescheduling.

  • Transfer of Operation Texts in In-house Production Orders

    In the earlier standard solution, the SAP ERP order operation texts were not integrated with SAP APO , but were derived from the supply source. These texts are now integrated.