Show TOC

 Optimizing Capacity by Sequencing in Repetitive Manufacturing Locate this document in the navigation structure

Goal: maximum capacity utilization of production lines

Repetitive manufacturing requires the maximum utilization of capacity on production lines. This goal can be reached, for example, by minimizing setup times. One typical procedure might be as follows:

  1. Planning for repetitive manufacturing in the SAP system occurs using the planning table or material requirements planning.

  2.   Data exchange SAP system   external system  

    – Selection of all required master data(materials, bills of material, routings, work centers, and so on)

    – Selection of all required transaction data

    (planned orders, current stock/requirements list, run schedule headers, and so on)

  3. Planning and optimization in the external system with the goal to minimize setup times:

    – Sequence of planned orders defined corresponding with setup transitions

    – Production line (and routing assigned to it) determined for each planned order by production version

  4.   Data exchange external system   SAP system  

    – All order finish dates affected are changed in the SAP system

    – A different routing is assigned to the planned order by production version in the SAP system