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Background documentationShop Order Maintenance

 

You use this activity to define shop orders of different types (see Shop Order).

This activity allows you to do the following:

  • Specify transfer settings for shop orders

  • Define the Build Status for shop orders

  • View the inspection information for shop orders

  • Specify the serial and SFC numbers for shop orders

  • Enter custom data for shop orders

  • Remove a serial number for non-ERP shop orders and for unreleased table entries

  • View the Shop Order by Step Report

  • View the Shop Order Schedule Report

  • Browse a shop order according to search criteria

  • View Production shop order characteristics

Integration

You can associate shop orders with customer orders or with specific customers.

Note that if you want users to associate every shop order with a customer order, you need to set the Shop Order Requires Customer Order system rule to true in System Rule Maintenance.

Rules

The following table describes rule settings that you can change for this activity in Activity Maintenance:

Rule

Setting

COPY_ERPORDER_VALUE

TRUE (default): When you retrieve a shop order that was imported from SAP ERP in Shop Order Maintenance and save it with a different shop order name, the ERP Order checkbox of the new shop order is selected and disabled.

FALSE: When you retrieve a shop order that was imported from SAP ERP in Shop Order Maintenance and save it with a different shop order name, the ERP Order checkbox of the new shop order is deselected and disabled.

SHOW_SFCS

TRUE (default): When you retrieve a shop order in Shop Order Maintenance, all SFC and serial number values are displayed on the Serial/SFC tab.

FALSE: When you retrieve a shop order in Shop Order Maintenance, no SFC or serial number values are displayed on the Serial/SFC tab. Even records that have a serial number value will not be displayed.

Fields

The following table describes fields requiring explanation:

Main Tab Page

Field

Description

Status

Specifies the status of this shop order

Releasable: You can send this shop order to the floor to be worked on.

Hold: You cannot send this shop order to the floor to be worked on.

This status is temporary. When the hold issue is resolved, you can change the status of this record.

Note Note

If the SFC Place Hold activity was used to place a hold on the shop order, the Status field is read-only and the hold ID is displayed next to it. Use SFC Release Hold to release it.

End of the note.

Done: The system automatically closed this shop order when the build quantity was reached, and all SFC numbers in this shop order had a status of Done, or were scrapped, or deleted.

Closed: The user closed this shop order manually.

Note Note

You cannot release SFC numbers for a Repetitive shop order after the planned end date, regardless of the status.

End of the note.

Order Type

Production: An order to build a specified quantity of a product (material)

Repetitive: An order to build a product (material) continually on the shop floor

The quantity released can exceed the build quantity specified in a Repetitive shop order. You can release SFC numbers for Repetitive shop orders until the planned end date.

RMA: An order authorizing the return of a previously shipped product.

Engineering: An engineering development or prototype order

Inspection: An order to inspect incoming purchased materials

Rework: An order to rework a material after a first-time build

Tooling: An order to build of tools that are used for manufacturing

Spare: An order type for producing spare materials

Installation: An order to build a collector material

ERP Order

Related to SAP ME ERP Integration (see SAP ME ERP Integration (SAPMEINT))

If selected, specifies that this shop order was created based on data transferred from SAP ERP.

See also the COPY_ERPORDER_VALUE activity rule above.

Production Version

Related to SAP ME ERP Integration

The production version of the SAP ERP planned order

Note Note

This field appears only if the shop order type is Repetitive and SAP ME ERP integration is enabled (see ERP Integration Rules).

End of the note.

RMA Number

A unique ID that identifies the return of product to the shop floor.

This field appears only if the shop order type is RMA. The field is read only if the RMA number is received from SAP ERP. If an RMA shop order is created manually and this field is not filled in, the value is generated automatically based on next number pattern for RMA number (see Numbering Patterns).

See also: Setting Up Return Material Authorization (RMA)

RMA Shop Order Data Type

This field appears only if shop order type is RMA. You can select one of the data types you have assigned to RMA Shop Order category in Data Field Assignment Maintenance (see Data Field Definition and Assignment). The data type specifies fields to be displayed on the Serial/SFC & RMA tab page.

See also: Setting Up Return Material Authorization (RMA)

RMA SFC Data Type

This field appears only if shop order type is RMA. You can select one of the data types you have assigned to RMA SFC category in Data Field Assignment Maintenance (see Data Field Definition and Assignment). The data type specifies the fields displayed on the Serial/SFC & RMA tab page.

ERP UOM

Related to SAP ME ERP Integration

The unit of measurement for the yield

Planned Material

The material planned to be used for this order

Note that this field is required but the planned material can be overridden during shop order release.

BOM Type

Identifies the source of the BOM for an object (Master, Shop Order, SFC)

Planned BOM

The bill of material used to build this material

Note Note

If this field is blank, the system uses the BOM specified in the BOM field in Material Maintenance.

End of the note.

Planned Routing

The routing planned to be used to build this material

Note Note

When defining a shop order with order types other than Production, you must assign the appropriate routing for that order type. If you leave this field blank for any order type, the system uses the routing specified in Material Maintenance for this material type with an order type of Production.

End of the note.

LCC

Labor charge code (LCC)

Caution Caution

Use only with sites where Labor Tracking is set up (see Labor Tracking).

End of the caution.

The system assigns this LCC to each SFC number generated on release of this shop order.

Leave blank to use the default LCC. You can change the LCC for any shop order that has Releasable SFC numbers (see Labor Charge Code).

End Unit Number

This field appears only if you select Installation or Production in the Order Type field and the Display End Unit Number system rule is set to true. This field is read-only if the shop order has been released.

Require Serial Number Change

Select this checkbox to indicate that the material requires a serial number change to occur before the production order can have a status of Done.

Note Note

This checkbox appears only if you select Production in the Order Type field and the Display End Unit Number system rule is set to true.

End of the note.

Collect Parent Serial Number

Select this checkbox to indicate that the Installation order should collect the parent serial number to be assigned to the parent production order.

Note Note

This checkbox appears only if you select Installation in the Order Type field and the Display End Unit Number system rule is set to true.

End of the note.

Planned Work Center

The work center to which the SFC numbers are to be released

Priority

The priority number for this shop order, and each SFC number released by this shop order

The larger the number, the higher the priority.

Build Quantity

The build quantity of the material for this shop order

The build quantity may be greater than the value in the Ordered Quantity field to allow for defects during manufacturing.

Note Note

Decreasing a build or ordered quantity for an existing shop order does not delete any SFC numbers that have been released at any operation.

End of the note.

Unreleased Quantity

The quantity (number of pieces) of this shop order left to be released

Planned Start

The date and time when work is planned to begin on this shop order. Typically used with Repetitive shop orders.

Planned Completion

The date and time when work is planned to end for this shop order

Typically used with Repetitive shop orders. SFC numbers for Repetitive shop orders cannot be released after this date.

Scheduled Start

The expected date and time when work begins for this shop order if a third party scheduling application is being used

Scheduled Completion

The expected date and time when work ends for this shop order if a third party scheduling application is being used

Customer

The customer who ordered or returned the product

Transfer Tab Page

Column

Description

Default

Marks this transfer type as the default transfer type for this shop order

Note that NO_TRANSFER is not permitted as the default transfer type.

Transfer Type

SFC_SPAN: Specifies that the SFC numbers in this shop order can begin manufacturing at one site and then be moved to another site for further processing

SFC_CONSUME: Specifies that the SFC numbers in this shop order complete the manufacturing processes at one site and will be consumed as a subassembly in a higher level assembly at another site

NO_TRANSFER: Specifies that the SFC numbers in this shop order cannot be transferred to another site

Note that a transfer type can be defined for a destination site only once.

Receive

Specifies whether the transfer type record must be received through the SFC Receipt activity on the destination site

If selected, enables you to receive the transfer type record manually through the SFC Receipt activity; otherwise, the transfer type record is received automatically.

Destination Site

The destination site to which an SFC number can be transferred

Note that NO_TRANSFER does not have a destination site.

Export Template

Specifies the export template to be used for the SFC transfer (see Export Template Maintenance)

Note that if NO_SFC_DATA is selected, the system transfers the SFC number with no SFC data records.

Message Type

The type of the message that is generated on the destination site after the SFC number has been transferred

For more information, see SFC Number Transfer.

Build Status Tab Page

Field

Description

Ordered Qty

The ordered quantity of the material for this shop order

Note that if you leave this field blank, the system uses the value in the Build Qty field on the Main tab page.

Done Qty

The number of pieces of this material that are already completed

Batch Number

The batch number for this shop order

Note that this field is visible only when the ERP Integration Active system rule is set to true.

ERP Putaway Storage Location

The production storage location or planned storage location imported from SAP ERP only when the material type is Manufactured. This field is used while sending the yield confirmation and yield backflush to SAP ERP.

Warehouse Number

Storage types and bins that are maintained within a single physical warehouse complex to which SAP ME sends good receipts.

Actual Start

The date and time when this shop order was started

Actual End

The date and time when this shop order was completed

QM Inspection Tab Page

Field

Description

Inspection Lot

The unique identifier of the request to a plant to inspect a specific quantity of material or one or more pieces of equipment or functional locations

SFC Group Size

The total quantity of SFC numbers (total number of pieces) in sampling group. In case of serialized SFC numbers, this size equals the quantity of SFC number.

Operation/Routing Step

The operation or routing step at which the sampling is performed

Inspection Sample Size

The quantity of pieces in the SFC group to be inspected

Note that all values on the Quality Management (QM) Inspection tab page are transferred from SAP ERP and are read-only. For more information, see Integration of Quality Inspection Lot.

Serial/SFC (& RMA) Tab Page

Field

Description

Count

The sequence number for the row in the table

Serial Number

Serial number belonging to this shop order

If the value was transferred from SAP ERP, it is read only.

Note that for non-ERP shop orders, a serial number can be edited only if no SFC number has been released for it.

SFC Number

SFC number belonging to this shop order

If the value was transferred from an external system, it is read only.

Note that you cannot remove a row containing a released SFC number.

Original SFC Number

This column appears only when the shop order type is RMA.

SFC number that was used when the material was manufactured

The value is read only.

Note Note

The system does not validate the status of original SFC numbers.

If the status of the SFC number is other than Done, you will not be able to release this SFC number in Shop Order Release.

End of the note.

State

New: This SFC number has been added to the shop order but has not been yet released.

Released: This SFC number has been released for production or corrective action

Obsolete: This SFC number currently belongs to another shop order

Enabled

If selected, you can use this number to release corresponding SFC numbers

Details

This column appears only when the shop order type is RMA.

Opens the RMA SFC Details screen to enter or view RMA SFC data fields.

You cannot change values of RMA SFC data fields after this SFC number has been released.

Characteristic List Tab

Field

Description

Characteristic

The name of the shop order characteristic

Note Note

This Production shop order with characteristics is created in SAP ME for make-to-order production after a production order that contains characteristics of a configurable product has been transferred from SAP ERP.

End of the note.

Characteristic Value

The value of the shop order characteristic