Show TOC

Background documentationQuestions About Integrating Planned Orders Locate this document in the navigation structure

 

The following section contains answers to special questions regarding the integration of planned orders.

Question

Answer

Which dates does SAP APO transfer to the ERP system?

Since SAP APO does not use buffer times, only the start and end dates are transferred to the ERP system. The dates scheduled by SAP APO correspond to basic dates in the ERP system. Production dates can only be filled by the ERP system.

There are two different cases:

  • Creating a new planned order

    The ERP system adopts the dates from SAP APO and carries out a plausibility check. If one of the dates is not transferred, the ERP system determines the missing date using the in-house production time. You can change to lead-time scheduling by using SAP Note 161028. However, this is not recommended for performance reasons. The dependent requirement dates for components that are not planned in SAP APO fall on the order start date. Otherwise, the dates of the components planned in SAP APO are adopted. The operation dates are not transferred to the ERP system.

  • Changing a planned order

    If the planned order has been created in the ERP system and lead-time scheduling has already been carried out, lead-time scheduling is triggered once again when the change transfer is made. Depending on the Customizing settings in the ERP system, the following applies to the adjustment of dates:

    • Adjust basic dates

      The ERP system determines start or end dates depending on the order type (basic date determination using in-house production time in the material master, lead-time scheduling using routing) and the scheduling type (forward or backward scheduling).

    • Do not adjust basic dates

      The ERP system adopts both the start and end dates from SAP APO. The ERP system schedules the dependent requirement dates in accordance with the Customizing settings for lead-time scheduling.

Which dates does SAP APO adopt from the ERP system?

Depending on the scheduling type specified in the strategy profile (forward or backward scheduling), SAP APO adopts either the basic start or basic end dates from the ERP system, and then schedules the missing basic date on the basis of the PPM. If lead-time scheduling takes place in the ERP system, SAP APO adopts the production start and end dates. However, if lead-time scheduling does not take place in the ERP system, SAP APO adopts only the basic start and end dates.

Which dates does SNP transfer to PP/DS?

SNP transfers the start and end dates to PP/DS, which then reschedules the planned order.

Is the goods receipt processing time taken into account in SNP?

In SNP, the goods receipt processing time is currently only taken into account by the heuristic, not by the optimizer. The prerequisites for this are SAP Notes 424063 and 491469.

How are the changes to a planned order that has already been planned (for example, release of a planned order in the ERP system or adding an operation) taken into account in SAP APO?

SAP APO retains the activity dates of an order that has already been planned in SAP APO as a default, even if this order is again transferred from the ERP system via initial or change transfer, using the CIF compare/reconcile function, or as part of cross-system update logic. In this way, SAP APO avoids unnecessary rescheduling and the original planning situation is retained. This system behavior is valid for the activities Set Up, Process, and Tear Down and for the receipts or requirements that are assigned to these activities.

Dates for the sequence-dependent set-up activities and dates for activities during the goods receipt processing time and the assigned header materials are not retained.

The activity dates are also not retained in the following cases:

  • Change in the order quantity in the ERP system

  • Change in the characteristics in the ERP system

  • New explosion of master data in SAP APO and in the ERP system

  • Change to the production version in the ERP system and change to the production process model in SAP APO

  • Confirmation of operations/manufacturing orders in the ERP system

If you do not want the planned activity dates to be retained in SAP APO, you can deactivate this setting by using the method ORDER_INB_PROCESSING_DECIDE of the Business Add-In (BAdI) /SAPAPO/CL_EX_CIF_IP. You can also use the method ORDER_INB_REDET_DATES_DECIDE of the same BAdI to deactivate the retention of the activity dates for individual orders.

How are changes to the total quantity of a planned order that has already been planned in the ERP system taken into account in SAP APO?

SAP APO retains the data of the existing order and adopts the quantity changes sent from the ERP system. The system adjusts the requirement and receipt quantities in proportion to the change to the total quantity. Confirmed quantities are not adjusted proportionally. If a quantity-dependent formula for the duration is entered in the Process operation segment of an ERP order, SAP APO adjusts the duration of the activity Produce proportionally.

After a proportional quantity adjustment, SAP APO always reschedules the order. When you work with characteristics-dependent planning, the quantity adjustment in SAP APO is not carried out proportionally; instead the production process model (PPM) is exploded again. If you do not want the system to carry out a proportional quantity adjustment, you can deactivate this setting by using the method ORDER_INB_PROCESSING_DECIDE of the Business Add-In (BAdI) /SAPAPO/CL_EX_CIF_IP.

If you simultaneously change both the total quantity of a planned order or manufacturing order in the ERP system as well as the production version, and these changes are transferred to SAP APO, the PPM is exploded again.

Are components and operations that are added or changed in the ERP system taken into account in the SNP planned order?

No. The SNP planned order only takes into account components and operations from the SNP PPM explosion.

Recommendation Recommendation

We recommend that you only change SNP planned orders in SAP APO.

End of the recommendation.

How is assembly scrap integrated?

The PP/DS planned order transfers the yield and scrap quantity to the ERP planned order. In SNP, assembly scrap is currently only supported by the heuristic, not by the optimizer.

Scrap quantity, yield, and total quantity are interpreted in the same was as in PP/DS. The prerequisite for this is SAP Note 458684. For more information about the integration of assembly scrap, see Integration of Routings.

Are capacities integrated?

No. When planned orders are transferred, no capacity requirements are copied from the ERP system. SAP APO determines its own capacity requirements on the basis of the operations in the PPM. There is no reconciliation with the ERP system.

How are

  • Item categories

  • Dummy assemblies

  • Alternative items

  • Discontinuation data

  • Co-products and by-products

integrated?

See Integration of Bills of Material.

How is the availability check integrated?

The availability check (ATP check) for components in the planned order can be carried out in the ERP system and in SAP APO.

Recommendation Recommendation

If you plan critical components in SAP APO and non-critical components in the ERP system, we recommend that you perform the availability check in the ERP system.

End of the recommendation.