Material Requirements Planning (PP-MRP)
Material Requirements Planning in the Logistics Chain
Transaction Codes for MRP (PP-MRP)
MRP Procedures
Material Requirements Planning
Material Requirements Planning Procedure
Master Production Scheduling (PP-MP-MPS)
Master Production Scheduling Procedure
Consumption-Based Planning
Reorder Point Planning
Reorder Point Planning Procedure
Reorder Point Planning with External Requirements
Forecast-Based Planning
Forecast-Based Planning Procedure
Time-Phased Planning
Time-Phased Planning Procedure
Range of Coverage Profile in Time-Phased Planning
Time-phased Planning Process with Delivery Cycle
Time-phased Planning Process with Reorder Point Planning
Master Data (PP-MRP-BD)
Planning Calendar
Creating Planning Calendars with Calculation Rule
Creating Planning Calendars without Calculation Rule
Change Planning Calendar
Quota Arrangements
Allocation Quota Arrangement
Example for Allocation Quota Arrangement
Splitting Quota Arrangement
Example for Splitting Quota Arrangement
Lot Size and Rounding Profile in Quota Arrangement
Example for Maximum Lot Size
Priority and Maximum Release Quantity per Period
Example for Priority and Maximum Release Quantity
Maintaining the Quota File
BOM Explosion Number (Fixed Key Date)
Creating BOM Explosion Numbers
Changing BOM Explosion Numbers
Assigning a New Key to the BOM Explosion Number
Assign New Project Account Assignment to Material Components
Planning Process
Checking the Planning File
Individual Customer Planning File Entries
Planning Run Type
Planning Mode
Calculating Low-Level Codes
Displaying the Planning File
Setting Up the Planning File
Creating Entries in the Planning File Manually
Check the Consistency of the Planning File
Net Requirements Calculation
Net Requirements Calculation for MRP
Net Requirements Calculation for Reorder Point Planning
Net Requirements Calculation for Forecast-Based Planning
Gross Requirements Planning
Calculating Procurement Quantity
Lot-Sizing Procedures
Static Lot-Sizing Procedures
Lot-for-Lot Order Quantity
Fixed Lot Size
Replenishment up to Maximum Stock Level
Period Lot-Sizing Procedures
Availability Date for Period Lot-Sizing Procedure
Example for Determination of Availability Date
Delivery Date Instead of Availability Date
Example for Delivery Date Instead of Availability Date
Optimum Lot-Sizing Procedures
Part Period Balancing
Least Unit Cost Procedure
Dynamic Lot Size Creation
Groff Reorder Procedure
Lot Sizes with Splitting and Overlapping
Short-Term and Long-Term Lot Size
Lot-for-Lot Remaining Order Quantity
Calculating Scrap
Assembly Scrap
Component Scrap
Operation Scrap
Rounding
Rounding Profile
Examples for Calculating Procurement Quantities and Yields
Scheduling
Scheduling: In-House Production
Calculating Basic Dates
In-House Production Time: Independent of Lot Size
In-House Production Time: Dependent on Lot Size
Backward Scheduling for In-House Production
Example of Backward Scheduling for In-House Production
Forward Scheduling for External Procurement
Calculating Production Dates (Lead Time Scheduling)
Levels of Scheduling
Determining Capacity Requirements
Starting Lead Time Scheduling
Calculating the Provision Date for Components
Scheduling for External Procurement
Backward Scheduling for External Procurement
Example of Backward Scheduling for External Procurement
Forward Scheduling for External Procurement
Example of Forward Scheduling for External Procurement
Determining the Procurement Proposal
Procurement Type and Special Procurement Type
Quota Arrangements
Determining Source of Supply for External Procurement
Scheduling Agreements for Make-to-Order Production
Shipping Notification
Document Types for Purchase Requisitions
BOM Explosion and Determining Dependent Requirements
Determining the Valid BOM
BOM Usage
Period/Area of Validity of BOMs
BOM Explosion Number (Fixed Key Date)
BOM Status
Multiple BOMs
BOM Selection Using Order Quantity
BOM Selection Using Explosion Date
BOM Selection Using Production Version
Determining the Valid BOM Items
Alternative Items
Alternative Items in BOM Explosion
Alternative Items for Information Purposes
Withdrawal Posting of Alternative Items
Discontinued Parts
BOM Items Relevant for Production
BOM Explosion for Variant Configuration
BOM Explosion with Phantom Assemblies
Total Requirements
Calculating the Dependent Requirements Date
Storage Location Determination in BOM Explosion
Linking the Revision Level
Checking the Revision Level in MRP
Adapting the Revision Level if Dates Change
Creation of Exception Messages
Rescheduling Check
Ranges of Coverage in MRP
Calculating the Statistical Range of Coverage
Calculating the Average Daily Requirements
Calculating the Minimum, Maximum and Target Stock Level
Calculating Dynamic Safety Stock
Example for Calculating Statistical Range of Coverage
Results of the Statistical Range of Coverage Calculation
Values of the Statistical Range of Coverage
Safety Time/Actual Range of Coverage
Days’ Supply and Receipt Days’ Supply
Actual Range of Coverage
Special Planning Processes
Subcontracting
Subcontracting Procedure
Subcontracting with Production Version
Planning Components to be Provided
Direct Production
Planned Orders for Direct Production
Customizing Settings for Direct Production
Direct Procurement
Copying the BOM Long Text
Account Assignment for Direct Procurement Purchase Requisitions
Planned Orders for Direct Procurement
Message Transmission in Direct Procurement
Customizing Settings for Direct Procurement
Storage Location MRP
Planning Storage Location Stock Separately
Excluding a Storage Location from MRP
MRP Area
Examples for Planning with MRP Areas
Implementing MRP Areas
Preparing for Material Requirements Planning with MRP Areas
Converting the Planning File Entries
Planning File Entries for MRP Areas
MRP Area Segments in the Material Master
Maintenance of Mass Data
Planning Material Requirements with MRP Areas
Material Requirements Planning with MRP Areas
Determining and Assigning Storage Locations to the MRP Area
Determine Source of Supply for Delivery Schedules for MRP Areas
Planning Components for a Production Line (Example)
Planning for Components to be Provided in Subcontracting
Stock Transfer of Components to be Provided
Subcontracting/Third-Party Order Processing
Multi-Level Subcontracting (Example)
Stock Transfer from Plant to MRP Area
ATP Check with MRP Areas
Multi-Plant/Site Planning
Stock Transfer from Plant to Plant
Planned Orders for Stock Transfer
Withdrawal from Alternative Plant
Production in Alternative Plant
Customizing Settings for Multi-Plant/Site Planning
Requirements Grouping for Individual Project Planning
Grouping WBS element
Preparing Requirements Grouping
Create Project Definition and WBS Element for Grouping Element
Assigning WBS Elements to a Grouping WBS Element
Assigning MRP Groups to a Grouping WBS Element
Planning Material Requirements with Requirements Grouping
Automatic Requirements Grouping Within a Project
Multi-Plant Requirements Grouping with Single Grouping Element
Multi-Plant Requirements Grouping with Grouping WBS Elements
Requirements Grouping with a Grouping WBS Element for Each Plant
Requirements Grouping with Grouping WBS Elements for Each Plant
Grouping with Hierarchically Structured Grouping WBS Elements
Carrying Out the Planning Run (PP-MRP-PR)
Control Parameters for the Planning Run
Planning Run Type in the Initial Screen
Creation Indicator
Creation Indicators in the Initial Screen and the MRP Group
Planning Mode in the Initial Screen
Scheduling Control in the Initial Screen
Total Planning
Carry Out Total Planning Online
Execute Total Planning in Background Mode
User Exit: Material Selection for the Total Planning Run
Parallel Processing
Carrying Out Single-Item, Single-Level Planning
Single-Item, Multi-Level Planning
Starting Single-Item, Multi-Level Planning
Working with the Material List
Working with the Planning Result
Planning with/without Stopping Points
Simulation Mode
Plan in Simulation Mode
Interactive Planning
Multi-Level, Sales Order Planning
Evaluating the Planning Run (PP-MRP-PE)
MRP List and Stock/Requirements List
Material Requirements Planning
Material Information
Use Individual Access for Lists
Using Collective Access for MRP Lists
Using Collective Access for Stock/Requirements Lists
Sorting Material Lists
Creating Worklists
Working with the Lists
Searching for Information
Filtering Information
Working with List Header and Material Tree
Individual Line Display
Individual Line Display
Display of Period Totals
Display of Period Totals
Working with Individual MRP Elements
Working with Whole Lists
Graphical Display
Graphical Display of Lists
Mail Connection
Set up and Start Mail Connection
Workflow for Mail to MRP Controller
Comparing MRP List and Stock/Requirements List
Checking the Capacity Situation
Printing Individual Lists
Printing Several MRP Lists
Navigation Between Information
User-Specific Configuration of the Lists
Settings
Configuring Access to the Lists
Material Tree
Select Fields in the Tree
Sort/Group Fields in the Tree
Flexible Transaction Calls
Define General Transaction Calls
Transaction Calls per MRP Element
Traffic Lights
Define Traffic Lights
Report RMDMRPLIST: Displaying Planning Data over the Internet
Planning Result and Planning Situation
Using Individual Access for Planning Result/Planning Situation
Planning Situation According to DRP
Compare Planning Result and Planning Situation
Work with Planning Result and Planning Situation
Work with Planning Result and Planning Situation (List-Based)
Using Collective Access for Planning Result
Using Collective Access for Planning Situation
Access Multi-Plant Planning Situation
Cross-System Planning Situation (CA-BFA)
Procedure: Cross-System Planning Situation
Evaluate the Cross-System Planning Situation
Pegged Requirements
Access Pegged Requirements
Example for Pegged Requirements
Order Report
Use Order Report
Planning Table
Procurement Proposal (PP-MRP-PP)
Planned Order
Display Planned Order
Create Planned Order Manually
Change Planned Order
Process Components in Planned Order
Execute Capacity Leveling in Planned Order
Working with Capacity Leveling
Availability Check for Components in the Planned Order
Availability Check According to ATP Logic in Planned Order
Availability Check Against Planned Independent Requirements
Availability Overview of the Components
Resetting the Availability Check
Collective Availability Check for Components in Planned Orders
Check the Collective Availability in the Foreground
Check the Collective Availability in the Background
Check Mode for Collective Availability Check
Results of the Collective Availability Check
Conversion of Planned Orders
Converting Planned Orders into Purchase Requisitions
Mass Changes of Planned Orders (Action Control)
Firming Procurement Proposals
Firming Planned Order Data and Components
Reorganizing Firmed Planned Orders
Planning Time Fence
Planning Time Fence for Transmitted Schedule Lines Only
Manual Firming Date
Firming Type
Availability Check According to ATP Logic
Availability Check: Organizational Levels
Scope of the Availability Check
Availability Check With or Without Replenishment Lead Time
Availability Overview
Working with the Availability Overview
Backorder Processing
Process Backorders