
Inventory Sampling (MM-IM-PI)
Purpose
This component reduces the time and cost of a physical inventory considerably by counting only the stock of individual materials and carrying out an extrapolation to arrive at an estimated count result for all units of stock managed in the R/3 System (stock management units).
The more materials a company has, the more costly it is to carry out a physical inventory by counting all stocks. The principle of extrapolation during sample taking is also used in quality inspection in the R/3 System: only one particular sample is inspected. The result is then applied to the entire quantity.
To infer the counts for all stock management units by extrapolating the count results for individual units, the following prerequisites must be fulfilled:
Statistical procedures are used for carrying out inventory sampling:
If an inventory sampling is successful, it is assumed that the estimated deviations from the book inventory balances are so small that they can be neglected. As in the case of a "standard" physical inventory, only the stock of the elements actually counted is adjusted. The stock of the remaining stock management units remains unchanged.
If an inventory sampling is not successful, a complete physical inventory must be carried out for the stock management units not counted.
Integration
Inventory sampling can be carried out in the areas of Inventory Management and Warehouse Management. The steps required to carry out an inventory sampling are the same in both areas. The only difference is the selection of the objects included in the physical inventory:
The physical inventory is carried out through selection of the materials by plant, storage location, material type, and stock type.
The physical inventory is carried out through selection of the storage bins by warehouse number and storage type.
Features
As with a "standard" physical inventory, there are two methods of carrying out an inventory sampling:
In this procedure, the count is carried out on a key date. During the physical inventory, movements in the warehouse as well as changes to the book inventory balances are not allowed.
In this procedure, stock is counted over an extended period of time. In this case, inventory sampling data is updated from time to time to correspond to the latest book inventory balances. Changes to the book inventory balances are thus reflected in the calculations performed in inventory sampling.
In the R/3 System, there is no difference between the two methods of inventory sampling, neither in the steps used to carry out the inventory sampling nor in the calculations performed by the system. However, during periodic inventory sampling, you must ensure that the book values will not be changed during the process of inventory sampling.
Procedure of extrapolation
The extrapolation can be based on different mathematical procedures. The R/3 System supports the procedure of mean-value estimation.