Preventive Maintenance 

Purpose

Ensuring a high availability of objects in the long term is one of the most important tasks of Plant Maintenance. Preventive maintenance is a suitable instrument for avoiding system breakdowns or the breakdown of other objects, which in addition to the repair costs, often create much higher costs through the resultant breakdown in production.

This scenario describes the planning and processing of periodic maintenance tasks at technical objects. Preventive maintenance is the generic term used for inspections, maintenance and planned repair tasks, in other words, maintenance tasks that are repeated regularly.

Further reasons for preventive maintenance can include:

You can use preventive maintenance to describe dates and the scope of maintenance and inspection tasks that can be planned on objects, to define the cycles for scheduling tasks based on time or performance, and to synchronize dates for several maintenance tasks on different objects.

Prerequisites

In the Preventive Maintenance scenario, you use business functions integrated from the following R/3 application components:

R/3 Component

Functions

Plant Maintenance (PM)

Planning and implementation of periodic maintenance tasks on technical systems

Materials Management (MM)

Procurement of non-stock materials;
Inventory management and withdrawal of materials in stock; Purchase of services

Project System (PS)

Order settlement to a project or WBS element

Asset Management (AM)

Order settlement to an asset

Controlling (CO)

Order settlement to a controlling object

Process Flow

Maintenance Planning

  1. Types of maintenance plan

The following types of maintenance plan are available:

In the maintenance plan, you enter one or more maintenance items for each planned maintenance task.

You can create task lists to describe tasks repeated on objects. In the task lists, you describe the individual work steps that must be executed for inspections, preventive maintenance and repairs. For strategy-based plans, you can assign each work step to one or more maintenance packages.

  1. Scheduling

The system uses maintenance plan scheduling to generate the corresponding maintenance orders for all maintenance items affected at the due date, and suitable maintenance notifications, if required.

Worklist

From maintenance planning, you can combine several notifications, which have been generated from maintenance plans, for an order, and thereby generate a worklist for planned maintenance.

You create separate maintenance plans with the maintenance call object Notification for all the planned activities within your plant. Enter a task list for the maintenance item in the maintenance plan, in which the activities to be performed are described.
The system uses maintenance plan scheduling to generate a notification for each maintenance item in a maintenance plan at the due date for the maintenance calls.
When you call up the list editing function for notifications, you can display the notifications generated and select those that should be grouped together for an order ("worklist").
You can then print this order with all its operations, process it and confirm the completed activities for the order.

Subsequent Process Flow for Preventive Maintenance

The decisive criterion for the Preventive Maintenance scenario is the preceding maintenance planning and the possible resultant creation of a worklist. With the exception of the optional use of the notification, the following process flow is identical to that for the Breakdown Maintenance scenario.