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Settings for
Physical Inventory
In this step, you make the basic settings for
the physical inventory. You define that:
- Change documents are activated
- The book inventory balance is adjusted in the
physical inventory
- Serial number management is set up
Activating the creation of change
documents
The system creates a change document when a
user changes a physical inventory document or physical inventory count. The
system creates a new change document every time a change is made.
Adjusting the book inventory balance in
the physical inventory
document
This function defines how the system reacts
when you post a goods movement for a material that is currently subject to an
active physical inventory and for which the book inventory balance was frozen
in the physical inventory document. The book inventory balance was frozen when
you chose the
Freeze book inventory balance indicator or entered the count
results in the physical inventory document.
If inventory differences result from a book
inventory balance that is no longer up-to-date when the differences are
posted, you can normally initiate a recount. This means that you have to start
a new physical inventory for the inventory document items that are to be
recounted.
A recount cannot always be carried out, for
example, if:
- It is not possible due to lack of time,
because the physical inventory has to be carried out and completed in one
weekend.
- The physical inventory count data is not
entered in the system for a while after the count and the inventory
differences are not checked until even later.
- Not all goods movements were posted in the
system at the time of the count. For example, because data from a branch had
not yet been transferred to the head office.
In the following example, there is an inventory
difference of 920 pieces. But the actual difference at the time of the count
was only 20 pieces, for 900 pieces were issued on 06.30.99 but were not
entered in the system until 07.03.99. To calculate the actual inventory
difference, the goods issue that was subsequently entered would have had to
reduce the book inventory balance in the physical inventory document by 900
pieces.
Example of an incorrect book inventory balance
in the phys. inv. doc.:
Curr. date | Pstng date | Goods movements |
Book inv.bal.| Qty entered
------------------------------------------------------------------------
07.01.99 | 07.01.99 | phys. inv. count| 1000 pcs | 80 pcs
| | | |
07.03.99 | 06.30.99 | goods issue | 100 pcs | 900 pcs
You can use the Adjust book
inventory balance indicator to configure the system so that when
it posts goods movements, it recognizes the postings that would have affected
the book inventory balance in the physical inventory document.
- When the indicator is not set (standard
configuration), the system does not carry out any further checks regarding
active physical inventory transactions.
- When the indicator is set, the system checks
whether the goods movement would have affected the book inventory balance if
the goods movement had been posted earlier. If this is the case, the book
inventory balance in the physical inventory document and the inventory
difference are adjusted by the amount of the goods movement. During this
process, the system asks for the date of the goods movement. The goods
movement must have taken place at least one day before the physical inventory
count.
To include goods movements that have an
identical posting date and inventory count date, you can set the indicator in
one of two ways:
- When you set the indicator to
1 (active, physical inventory before goods movement on same date),
the system assumes that the physical inventory was carried out
first.
- When you set the indicator to
2 (active, goods movement before physical inventory), the system
assumes that the goods movement was carried out first.
Note
When this indicator
is set, the system searches for physical inventory documents every time there
is a goods movement for a material that is subject to physical inventory. The
additional database access has a negative effect on performance.
We therefore
recommend that you do not activate this procedure until a physical inventory
is active in your plant. You should exit this procedure once the physical
inventory has been completed.
Set Up Serial Number Number
Processing
When you carry out a physical inventory for
materials that have serial number requirement, you can configure:
- Whether the existing serial numbers are
displayed to facilitate data entry when you enter a physical inventory count
in the dialog box for serial number entry.
- Whether the serial numbers are printed along
with the physical inventory documents and, if so, how many characters these
should contain. Each material that has a serial number is printed on a page of
its own.
- How many lines should be printed for serial
numbers per physical inventory document item.
Standard
Settings
- The system does not create change documents
for physical inventory
- Adjustment of the book inventory balance in
the physical inventory
- The system does not display serial numbers
when you enter an inventory count.
- The system does not print serial numbers along
with the physical inventory documents.
- The system does not print lines for serial
numbers when it prints physical inentory documents.
Recommendation
SAP recommends that you accept the settings
defined in the standard system. In this case, no action is required on your
part.
Activities
1. Check the
defaults for every plant according to your requests.
2. Determine
the general defaults for physical inventory.