Production Planning - Process Industries (PP-PI) 

With the component PP-PI (Production Planning for Process Industries), SAP provides an integrated planning tool for batch-oriented process manufacturing. It has been developed in cooperation with IDS Prof. Scheer GmbH, Saarbrücken.

It is primarily designed for the chemical, pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry. PP-PI supports:

Below, you will find an overview of the areas of functionality covered by PP-PI.

Resources

In this area, you manage the capacities, the production resources, and the personnel you need for production.

Master Recipes

In the master recipe, you describe the processes to be used for producing materials in your plant as well as the resources and ingredients required for production.

Sales & Operations Planning

Long-Term Planning

Demand Management

Material Requirements Planning

In this area, you carry out rough-cut planning on a cross-company basis. Using this data, you can then carry out detailed planning on the plant level in PP-PI.

Capacity Requirements Planning

In capacity requirements planning, you determine available capacities and capacity requirements. Based on this data, you then allocate operations to resources.

Process Orders

In a process order, you copy the process described in a master recipe and adjust it to the actual production run.

Process Management

In this area, you coordinate the communication between PP-PI and process control during the execution of a process order.

Production Information Management

By offering a link to optical archives, this function enables you to document order-related planned and actual data in a form that excludes posterior manipulation.
It also enables you to evaluate process data using internal and external tools.

PI-PCS Interface

You use this interface to link process control systems to the R/3 System.