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 MRP Planning with Refurbishment Orders

Purpose

After creation of the subcontracting purchase order, a requirement for the material on the purchase order component is shown for normal or special stock on the customer side. Additionally, a planned goods receipt for the material on the purchase order line item is shown for the normal or special stock.

Normal Repair Process
  1. On the subcontractors’ side, a requirement for the purchase order component material is shown for the normal or special stock.

  2. The last operation of the refurbishment order decides if the refurbishment order is MRP-relevant. If the last operation is external (subcontracting), then the refurbishment order header is not MRP-relevant, only the subcontracting purchase order that is used for the goods receipt. If the last operation is internal, both receipt elements are relevant. Therefore, the subcontracting purchase order is always active for MRP.

  3. All reservations created by the new processes are always MRP-relevant, this is important especially for the partial subcontracting scenarios, when internal operations are represented with a pair of 261 and 262 movements if followed later by a subcontracting step.

  4. If there is an internal operation following an external operation, the 261 reservation of the internal operation compensates the subcontracting purchase order reservation, so both are MRP-relevant.

  5. In the case of complete subcontracting (no internal operations), the MRP elements (reservation and order header receipt created by the refurbishment order) are not relevant for MRP. Instead, the subcontracting purchase order must be MRP-relevant only in this case to avoid double counting of receipts when the subcontracting purchase requisition/order is created.

Planned Material Exchange
  1. For the planned material change, only the order header receipt or subcontracting purchase order is counted as replenishment in MRP for the new material number, not the component with an MPI, for example, MPI ‘X’.

  2. For planned material changes for orders with internal operations and transfer postings, the following happens:

    1. During order creation you can store two different material numbers in the 313 and 315/314 operation. This is visible in MRP.

    2. The receipt is posted in transaction IW8W (for 315) or transactions MB xx /MIGO (for 314).

    3. The system detects that the 315 or 314 cannot be posted directly to the new material number and first posts the old material back to stock and then automatically trigger a follow-up 309 to the new material number.

    4. The system also closes the receipt element (315 or 314) automatically so that it is no longer visible in MRP.