You use this activity to define planned production standards for shop floor processes. These values are planned standards only, and are not actual values for actions on the shop floor. With these values, you can compare your planned rates, yields, and times with actual values on the shop floor. This helps you to determine gaps between planned and actual results more precisely, gives feedback on your processes, and allows you to improve your yields and your time-to-market.
This activity allows you to do the following:
Set the following planned production standards:
Production rates
Yields
Machine setup time
Machine wait time
Standard cycle time
Note
A standard can apply to more than one level. A routing-level standard overrides an operation-level standard, and a material-routing-level standard overrides both routing-level and operation-level standards.
Set standards for the following levels:
Operation
These standards apply to any routing that contains this operation.
Note
The system applies the new standards to all versions of the operation.
Routing
These standards apply to a specific routing where workers perform a specific operation.
Material
These standards apply when operators work a certain material. These standards are applied to each new SFC number created for the material after the standards were configured.
Material-Routing
These standards apply to each operation or step on the routing assigned to the material.
Note
If a standards parameter is not specified for an operation or step when the standards record is initially created at this level, then the system uses the value specified for the operation or step at another level, using the following priority sequence:
Material-Operations
Routing
Operation
Material-Operations
These standards apply to an operation or step that belongs to any routing for a material. Once operations are added through routing or by adding operations directly, and a standards parameter is not specified
for an operation-step at the Material-Operations
level, the corresponding Operation
level parameter value is used.
The following tables describe fields requiring explanation:
Field |
Description |
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The cumulative standard cycle time for all of the operations on the specified routing Note that this field is disabled for |
|
The cumulative planned yield for the specified routing Note that this field is disabled for |
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The operation for the standards source Note that this field is disabled for |
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The production rate standard for the operation or the material |
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The planned yield standard for the operation or the material expressed as a percentage |
|
The setup time standard for the operation or the material |
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The wait time standard for the operation or the material |
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The standard cycle time for the operation or the material |
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Displays the |
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Displays a list of all available operations in the site that can be added for the Note that this button is only displayed if the standard source is |
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Displays a list of available routings in the site that can be selected for the Note that this button is only displayed if the standard source is |
Field |
Description |
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The quantity rate at which product is produced at the operation Along with the
This value represents the quantity of the rate, in other words, the value for x in the statement: x units per y hours. End of the note. |
|
The time unit rate at which product is produced at the operation Along with the
This value represents the time of the rate, in other words, the value for y in the statement: x units per y hours. End of the note.
|
|
The planned yield, or expected good, standard for this selection
Enter this value as a percentage. Do not use the percent sign. End of the note. |
|
The setup time standard or time defined to setup the operation or resource, for the operation before product can be produced for this selection
|
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The waiting time standard, or time defined before product can be for this selection
|
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The standard cycle time or cumulative time product is produced for this selection
|
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This button initializes the The validations for the |
Field |
Description |
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Specifies the key which identifies the set of You define values in the Note that you cannot delete or modify |
Source |
The value field source label is determined by the field label specified in |
|
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Note that ERP Standards
tab page is displayed only for Routing
or Material-Routing
levels.
You can use the Earned Standards
feature to view the setup time and run time scheduling standards (see Earned Standards Plug-In).