Background documentationScheduling Standards Maintenance Locate this document in the navigation structure

 

You can use this activity to define planned production standards for shop floor processes. These values are planned standards only, and are not actual values for actions on the shop floor. You can compare your planned rates, yields, and times with actual values on the shop floor. This helps you determine gaps between planned and actual results more precisely, gives feedback on your processes, and allows you to improve your yields and your time-to-market.

This activity allows you to do the following:

  • Set the following planned production standards:

    • Production rates

    • Yields

    • Machine setup time

    • Machine wait time

    • Standard cycle rate

  • Set standards for the following levels:

    • Operation

      These standards apply to any routing where workers perform a particular operation.

      Note Note

      The system applies the new standards to all versions of the operation.

      End of the note.
    • Routing

      These standards apply to a specific routing where workers perform a particular operation.

    • Material

      These standards apply when operators work a certain material on a specific routing and routing step.

      Note Note

      A standard can apply to more than one level. A routing-level standard overrides an operation-level standard, and a material-level standard overrides both routing-level and operation-level standards.

      End of the note.
Fields

The following tables describe fields requiring explanation:

Field

Description

Operation

The operation for the standards source

Step ID

The step ID of the operation

Production Rate

The production rate standard

Planned Yield (%)

The planned yield standard expressed as a percentage

Setup Time

The setup time standard

Wait Time

The wait time standard

Standard Cycle Rate

The standard cycle rate

Details

Displays the Details screen.

Details Screen

Field

Description

Production Rate Qty

The production rate quantity

Along with the Time field and the time unit, specifies a production rate standard for this row.

Note Note

This value represents the quantity of the rate, in other words, the value for x in the statement: x units per y hours.

End of the note.

Time

The production rate time

Along with the Production Rate Qty field and the time unit, specifies a production rate standard for this row.

Note Note

This value represents the time of the rate, in other words, the value for y in the statement: x units per y hours.

End of the note.

Hours (default): x units per y hours

Minutes: x units per y minutes

Seconds: x units per y seconds

Planned Yield (%)

The planned yield standard for this row

Note Note

Enter this value as a percentage. Do not use the percent sign.

End of the note.

Setup Time

The setup time standard for this row

Hours (default): The number of hours for setup entered in the Setup Time field

Minutes: The number of minutes for setup entered in the Setup Time field

Seconds: The number of seconds for setup entered in the Setup Time field

Wait Time

The waiting time standard for this row

Hours (default): The number of hours for wait time entered in the Wait Time field

Minutes: The number of minutes for wait time entered in the Wait Time field

Seconds: The number of seconds for wait time entered in the Wait Time field

Standard Cycle Rate

The standard cycle rate for this row

Hours (default): The number of hours for the standard cycle rate entered in the Standard Cycle Rate field

Minutes: The number of minutes for the standard cycle rate entered in the Standard Cycle Rate field

Seconds: The number of seconds for the standard cycle rate entered in the Standard Cycle Rate field

Note that if Material has been specified as a standards source, you can calculate the standard cycle rate.