Examples for Calculating Procurement Quantities and Yields 

Example 1

Example Data

Net requirements

20 pieces

Lot size

Lot-for-lot order quantity

Scrap

1%

Process Flow

1. Define lot size

20 pieces (estimated yield = receipt quantity in the stock/requirements list)

2. Define scrap quantity

0.2 pieces => rounded to 1 piece

3. Add scrap quantity to lot size

21 pieces (order quantity = order quantity of planned order)

Example 2

Example Data

Net requirements

20 pieces

Lot size

Lot-for-lot order quantity

Scrap

1%

Rounding value

40

Process Flow

1. Define lot size

20 pieces

2. Define scrap quantity

0.2 pieces => rounded to 1 piece

3. Add scrap quantity to lot size

21 pieces

4. Round lot size

40 pieces (procurement quantity = order quantity of planned order)

5. Redefine scrap

1 piece

6. Subtract scrap from rounded lot-size

39 pieces (estimated yield = receipt quantity in the stock/requirements list)

Example 3

Example Data

Net requirements

20 pieces

Lot size

Fixed lot size of 30 pieces

Scrap

1%

Process Flow

1. Define lot size

30 pieces (procurement quantity = order quantity of planned order)

2. Define scrap quantity

0.3 pieces => rounded to 1 piece

3. Subtract scrap quantity from lot-size

29 pieces (estimated yield = receipt quantity in the stock/requirements list)